REASSEMBLY (continued)
-
Installation of spacer.
-
Place two pieces of rosin-core solder with 3 mm in diameter on the bearing outer race as illustrated.
-
Install the transaxle case temporarily and tighten the bolts to the specified torque, then remove the transaxle case.
-
Detach the crushed solders.
-
Measure the thickness of the crushed solder. Select and install the proper spacers which complete following specification.
MEASUREMENT SPECIFICATION |
Input shaft rear bearing end play |
0-0.05L
mm
|
Output shaft rear bearing end play |
0.10T-0.15T
mm
|
Differential shaft rear bearing end play |
0.20T-0.25T
mm
|
T: Indicates tightening of - (minus) direction of endplay
L: Indicates loosening of + (plus) direction of endplay
-
Install the oil guide in the transaxle case.
-
Apply the specified sealant to the clutch housing side of the transaxle case.
Specified sealant: MS721-40.
-
Install the transaxle case onto the clutch housing assembly and tighten the bolts.
TORQUE SPECIFICATION |
Transaxle case |
35-42 Nm (
350-420Kg kg·cm,
26-31 lb·ft )
|
-
Center the reverse idler gear shaft with screw driver.
-
Tighten the reverse idler gear shaft bolt to the specified torque.
TORQUE SPECIFICATION |
Reverse gear shaft bolt |
43-55 Nm (
430-550 kg·cm,
32-41 lb·ft )
|
-
Install poppet balls, poppet springs, and seal bolts.
-
Install the output shaft gear using the special tool (09432-33300).
-
Install the 5th speed gear, needle roller bearing, synchronizer ring and synchronizer hub.
CAUTION
Place the oil groove of synchronizer hub toward the fifth speed gear.
-
Install the fifth speed gear shift fork and the synchronizer sleeve at the same time.
-
Reassembly of locking nut.
-
Shift the transaxle into 3rd and 5th gear.
-
Tighten the lock nut to the specified torque.
TORQUE SPECIFICATION |
Lock nut |
140-160 Nm (
1400-1600 kg·cm,
102-115 lb·ft )
|
-
Stake the lock nut.
-
Install the spring pin using the special tool (09414-11100) or pin punch.
CAUTION
DO not reuse the spring pin.
-
When installing, make sure that the slit of the spring pin is aligned with the center line of the shift rail.
-
Apply the specified sealant to the rear cover and install the rear cover.
Specified sealant: MS 721-40
-
Install the speedometer driven gear assembly.
TORQUE SPECIFICATION |
Speedometer driven gear |
3-5 Nm (
30-50 kg·cm,
2.3-3.6 lb·ft )
|
-
Install the back up light switch.
TORQUE SPECIFICATION |
Back up light switch |
30-35 Nm (
300-350 kg·cm,
22-25 lb·ft )
|
-
Install the mounting bracket.
TORQUE SPECIFICATION |
Transaxle mount bracket to transaxle |
60-80 Nm (
600-800 kg·cm,
43-58 lb·ft )
|
-
Install the select lever assembly.
TORQUE SPECIFICATION |
Select lever assembly |
15-22 Nm (
150-220 kg·cm,
11-16 lb·ft )
|