REASSEMBLY (continued)
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Attach a new O-ring and D-ring to the end clutch cover.
CAUTION
Install so that the D-ring is not twisted. Apply a sufficient amount of automatic transaxle fluid to the bearing.
-
Attach the end cover and fasten it with four bolts.
CAUTION
When installing the end cover, be sure the screw hole is correctly aligned. If the end cover is turned (after it is installed) in order to align with the screw hole, the O-ring and/or the D-ring may be twisted as result.
-
Install kickdown drum with its splines in mesh with the sun gear. Place the kickdown band on the kickdown drum and tighten the kickdown servo adjusting screw to keep the band in position.
NOTE
Refer to the KICKDOWN SERVO ADJUSTMENT (Page 4540)
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Apply a coating of petroleum jelly to thrust bearing #8, and then attach to the kickdown drum.
-
Apply a coating of petroleum jelly to thrust race #7, and then attach to the rear clutch hub.
-
Install the clutch hub to the sun gear spline.
-
Attach thrust bearing #6 onto the hub using petroleum jelly.
-
Apply a coating of petroleum jelly to thrust washer #2 and thrust bearing #4. Attach to the rear clutch assembly.
-
Combine the rear clutch and the front clutch assemblies.
-
Install the entire clutch assembly.
-
If end play which was measured and recorded at disassembly is not within standard value, adjust to specification by selecting thrust washer #3.
MEASUREMENT SPECIFICATION |
End play |
0.3-1.0
mm (
0.012-0.040
in )
|
When the thrust washer is replaced with that of a different thickness, also replace thrust washer #1 located between the oil pump and front clutch. Use a washer of proper corresponding thickness corresponding to thrust race. Find correct pair of thrust washers (metal) and thrust washers (fiber) from following table.
Thrust washer #1
|
Thrust washer #3
|
Thickness mm (in.)
|
Thickness mm (in.)
|
1.4 (0.055)
|
1.0 (0.039)
|
1.4 (0.055)
|
1.2 (0.047)
|
1.8 (0.071)
|
1.4 (0.055)
|
1.8 (0.071)
|
1.6 (0.063)
|
2.2 (0.087)
|
1.8 (0.071)
|
2.2 (0.087)
|
2.0 (0.079)
|
2.6 (0.102)
|
2.2 (0.087)
|
2.6 (0. 102)
|
2.4 (0.094)
|
Example: When a different thickness thick thrust washer is selected, a corresponding thrust washer must be paired with it.
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Attach the reused thrust washer #1, or the one selected in step 49 to the front clutch by using petroleum jelly.
-
Install the special tool (09452-21401) to the case.
-
Attach the reused thrust washer #3 or the one selected in step 50 to the oil pump by using petroleum jelly.
-
Install a new oil pump gasket and the oil pump assembly.